By now, you should have completed three major pieces of your financial plan:
Now it’s time for Step 4: Build a Cost Model.
A cost model captures every expense required to run the business and forms the foundation of your projected Profit & Loss Statement (Income Statement).
To keep things simple and complete, all business expenses fall into three buckets:
Variable costs increase when sales increase.
These are the direct costs required to deliver your product or service.
These costs typically show up as Cost of Goods Sold (COGS).
Common examples:
Rule of thumb:
If you don’t make the sale, you don’t incur the cost.
Fixed costs stay relatively consistent month to month, even if sales fluctuate.
These are the expenses required to keep the business running.
Fixed costs typically fall under Operating Expenses (OpEx).
Examples:
Rule of thumb:
These costs exist even if revenue is zero.
Non-operating expenses are not tied to delivering your product or running day-to-day operations.
Most common examples:
Occasionally:
Start by estimating everything required to put the product or service into the customer’s hands.
For Product Businesses, Variable Costs Include:
Key question:
What is the fully loaded cost to land one unit into the customer’s hands?
For Service Businesses, Variable Costs Include:
Example:
A consultant bills 10 hours to a client project → that labor is variable.


The critical factor is traceability:
Example:

Estimate the true unit cost by adding up all direct inputs.
Example: Online Apparel Business (1 Pair of Jeans)
Cost Element Unit Cost
Materials $ 27.10
Direct Labor $ 3.33
Production Overhead $ 1.05
Packaging & Storage $ 0.80
Shipping $ 4.50
Fulfillment Fees $ 0.70
Other Direct Costs $ 0.20
Total Variable Cost $ 37.68
This approach gives maximum control, but requires more data.
If your business has many products or services, estimating each unit may be unrealistic.
Instead, apply an industry gross margin range:
Example:
If your industry averages 40% gross margin:
This method is quick and often good enough for early forecasting.

Here is a table that provides general guidance on gross margins and variable cost percentages by major industries in the United States
Fixed costs are your baseline operating expenses.
A simple operating expense model usually includes:

Many founders overcomplicate forecasting by listing 40 small admin costs.
Instead, group into:
General & Administrative (G&A)
Includes:
Don’t guess — validate.
Reality check methods:
That last one is often the most accurate.

Non-operating expenses are not part of delivering the product or running operations.
Most startups only have two:
These are important for building a complete forecast, especially if debt financing is involved.
Your cost model should be built monthly — not annually.
Monthly forecasting allows you to reflect:
Examples of seasonality:
Once complete, you will combine:
✅ Sales Forecast (monthly)
✅ Variable Costs (COGS)
✅ Fixed Operating Expenses
✅ Non-Operating Expenses
…to generate a full projected Income Statement by month.
That becomes the foundation for:
Complete this step by downloading the Instruction PDF and Cost Model Template